On Sun, Oct 9, 2011 at 3:28 PM, Chuck Guzis <cclist
at sydex.com> wrote:
On 8 Oct 2011 at 20:56, Geoff Reed wrote:
> looks like all 4 diodes are blown in half or burned in half from what
> i could see.
the fault vaporized the solder so the diode remains are wobbling
about, a sharp tap and they would be loose inside the case. I wonder
if the design relies on the transformer to seal off the mains voltage
side? as it is a very snug fit.
Does the transformer have a thermal overload
cutout? ?These things
look like tiny capacitors or resistors and are designed to blow
(permanently) if the temperature exceeds a certain point. ?They're
required by most electrical codes in portable small appliances, such
as hair blow-dryers.
I uploaded a couple more pictures, one shows the track lifted on the
underside of the PCB. Another shows the X2 across the mains but I
don't see any other components which might provide the thermal cutout.
The transformer itself appears to my untrained eyes to look ok, if it
has been severely stressed (damaged) should I expect to see any
visible sign?
A thermal cutout may be buried under that yellow wrap (it may be that
bulge where the wire goes under the wrap) where it is held close to the
winding for heat sensing. You could test for continuity of the primary
with an ohmmeter.
I would expect the transformer is likely OK, you could remove the
diodes, clean out burned traces to make sure there are no shorts, then
plug it in and check for sensible AC voltages out of the
secondary(ies), and that the transformer doesn't heat up inordinately
with no load.