I bought a paper tape reader/punch on ebay, a DSI NC2400.
unfortunately, 2 of the holes arent punching through the mylar tape that
came with the unit. does anyone have experience with this unit, or know
what might be causing the problem?
I don't know this unit at all, but I can make some guesses. There are
basically 2 types of electrically driven punch -- those where the
solenoids operate the punch pins directly (like the Facit 4070) and those
where the solenoid operates a linkage which enables a drive from the
motor/camshaft to operate the punch pin, like the Teletype BRPE, the GNT
34, etc.
Firstly, is there any mark on the tape at all? If not, try operating the
solenoid armature by hand (with the motor turning if necessary). If it
punches now, then suspect that either the solenoid is defective, wildly
out of adjustment, or that (hopefully) the drive electronics is
malfunctioning. I say hopefully to the last one because electronic parts
are easier to get and cheaper than mechanical ones! If it still doesn't
work, look for damaged, misadjusted, or sticking linkages.
Forgot to mention that the 2 holes that arent punching are adjacent
to one another. Also, the guy I bought it from mentioned it hadnt been
used in 10 years. There is a slight partial hole punched for one of the
holes. Also, there was one time when it did punch on all 8 hole, but only
once, ie, for one character only, and after that those 2 didnt punch
properly since.
If there is a mark on the tape then either the punch pin is _very_ worn
(unlikely if the others are fine) or the solenoid or drive link needs
adjusting. Or maybe the solenoid is mechanically defective -- the rotary
solenoids used in Facit 4070s suffer from this. Often they can be
repaired once you understand how they should work.
Don't overlook the possibility of old lubricant gumming things up (!). In
fact you probably should clean and lubricate the machine right now.
I know western numerical controls sells refurbished units, but I expect they
would charge quite a bit just to replace the punching mechanism. their
web page mentions something about "The precision die blocks are interchangeable
and field-replaceable in just minutes, no adjustments necessary". so,
I'm hoping that means I can buy a new set of punch parts and replace
them easily. and hopefully inexpensively.
The punch pins are normally machined to fit in one hole in a particular
die block and shouldn't be moved around. So a new die will come with new
punch pins. Expect to pay a few hundred dollars for a block+pins -- at
least that's the sort of price I've been quoted.
If it is that easy to take the die out, do so. Take out the pins, keeping
them in order (9 jam jar lids :-)). See if the 'defective' pins are
noticeably shorter than the rest -- if not, the problem is likely to be
elsewhere.
-tony