It could be the chip, certainly, I doubt it's
the windings. IIRC the
widings are connected in a 'star' ('Wye') configuration to the 3 =
outputs,
see the HP drive schemcatics I pointed you to for
details. If I cam
right, you could check the resistance between the 3 motor driver =
ouptus
(6,7,9) with the drive power remoced, they should
all appaer to be
shorted to each other.
Tony I've looked through past emails and can't seem to find those =
schematics. Can you point me to them again?
Sure.. Go to
http://www.hpmuseum.net/ (the Australian HP msueum site).
Follow the obvious links (or just follow the 'docuemtation collection'
link from the homepage to find 'my' scheamtics for the HP9114A (not the
-B, which uses a totally different drive mechanism), HP9121, HP9222, etc.
These are not the Apple-modified drife, of course, they are the normal
one I mentioend, but some parts are very similar. In partici4~ular you
will find a schemaitc of the 'spindle motor' which uses the TA7259 chip
and sounds similar to the one in the Apple drive.
The motor driver output pins are not QUITE shorted. There is about 25 =
ohms resistance showing which flickers between 20 and 30 as I turn the =
wheel? Normal?
That sounds about right. You are measuring the resistance of 2 motor
windigns in series, When you turn the spindle, the magnets induce a
voltage in the windings, and that;s confusing the ohmmeter a bit. I think
th windings look fine.
Thinking about it some more, it appears from the data sheet and my
measurements that each of the 3 output pins of the chip can be puleld to
+12V or ground by transitors in the chip. The speed control works by
disabling the lower trnasistors, thuc cutting off the motor current.
Which transsitors are turned on is controlled by the hall devices.
Now., I _think_ that with the motor powered up but not supposed to be
spinning, all the lower transistors will be off, but one of the upperones
whould be on. This would mean all the outputs should appear to be close
to +12V, no matter where the spindle is. One will be at +12V becasue its
transistor (inside the chip) is turned on, the others because nothing is
turned on iside the chip, but current will flow through the windings to
drive your voltmeter.
The fact that you have those 'dead spots' you mentioned suggests that one
of the upper transistors is not turning on. Either becuase it's defective
(that is, the TA7259 is defective) or because of hall device problems.
So your measurements do confirm what I have suspected.
I've found them. On this TA7259P they are pins
1-4 and 13, 14. The =
voltages do show a variation as the spindle turns. But it's very small. =
About 0.03 volts and that variation is consistant over all 6 of them. =
The voltages differ. Pins 1 and 2 are 6.5, pins 3 and 4 are 4.3 and pins =
13 and 14 are 8.4v
That sounds right. The hall drvies have 4 conectors, 2 of them are to
pass a current through the device, the other 2 are outputs. It is common
to link all the 'current' terminals in series with a resistor connected
to each end, and stick the lot across the power supply. That means the
standing voltage from each device will be different, depending on where
it is in the chain.
if all sets of pins show the same sort of variation (and it will be
small), I think the TA7259 chip has failed.
I notce that
one of the screews was badly corroded. Is there any =
damage
to the PCB tracks in that area? An open
connection could account for =
your
problems.
The screw is rusty but the PCB tracks are actually in very good =
condition. There are no shorts.
I was more worried about open-circuit probklems (a track corroded
through), but you say they look OK
There are 3 capacitors connected in a start (`Wye') to the motor winding
connections. Ifthey're defective, the back emf from the windings can
damage the chip. If you can locate them (again, see the schematic, they
might well ahve the same reference), iut would beworth changing them too.
One question for you. Where does the white wire
from thr motor =
connector
go? Is it soldered to some point o nthe bototm of
the PCB, if so, =
where?
No not soldered to the board. The white wire joins the other wires from =
the two motor board connectors and goes into an 8-pin socket which plugs =
into the top of the bottom circuit board. The pins for this can be seen =
standing upright on the mid-bottom left on the board:
Sure, I know that end :-). The point is that the standard motor has a 7
pin connector, this white wire is the extra onhe.
I am talking about the motor PCB end. 7 of the wires are soldered to the
PCB in a row of 3 and a row of 4 IIRC. I couldn't see any sign of that
white wire on your photos of the top of the motor PCB, so I am wondering
what happens to it. Is it soldered to some point on the underside (solder
side) of the motor PCB, if so, where.
[...]
Well, what do you think Tony? I've found a place
in HongKong I can get =
these TA 7259P ICs for $20 (incl shipping). The IC or the hall sensors? =
Are there any other tests I can do?
From what you've said so far, I would suspect the
chip. I might well be
wrong, but I think if I'd got to this point I would
change the TA7259 and
the 3 capacitors I mentioned ans see what happens.
I appreciate the detailed help you're giving me here.
Well, it's more fun than the flamewars :-)
-tony