Taking things apart in a photographic developing tray
is a good start.
It won't keep things from pinging off to somewhere where only the cat
will find them, but it catches things like small screws and
Now there's an idea.... How do I train Muon [1] to find and return
E-circlips, ball bearings, odd washers, etc, rather than dead rodents
[1] One of the cats who chooses to live with me. Explanation of the neam
on request :-)
I am conviced that there's a spacetime warp in my workshop. Things just
vanish. I was reparing an Epson dot matrix printer and I dropped a
plastic bush fromthe apepr feed mechanism. It bounced on the floor and
vanished. I must have looked for it for over half an hour, nothing. In
the end I spent 10 minues machining a new one from bras (thankfully there
was a second identical bush on the other end of the spindle that I coudl
take meausrements from.
Soem time later I was repairign an HP printer. I took the mains rocker
switch apart to clean the cotnacts and wipe years of gunge off the rocker
itself. I dropped one fo the moving contacts in abotu the smae place. It
vnaaished too. Again I spent a long time loong for it, no luck (and I
didn't find the bush from the Epson printer either). In he end I took
apart a 'random' swithc with about the smae spacing bwetween the
termainals and found the moving contacts were identical to the ones in
the HP siwthc. So that's what went back in it.
ball-bearings that fall out. I like to use old
plastic 35mm film
containers to keep small items in, one container for each
I find those divided plastic boxes (Raaco make good ones) useful for
this. Get the ones with fix partitions, the 'improved' adjustable
partitions have the annoying habit of coming out at the wrong momemnt.
Anyway, you can use each compartmetn for the screws, buts, etc from a
paerticlar stage of the dismantling. 'Stage' is determined by my
judgement. If there are half a dozen PCBs all held down my the same type
of screws, then all of them go in the same place. But I might well put
all the bits from an earthing bolt with several nuts, spring washers,
faston tages, etc in its own place with nothing else. If you asre not
sure you'll remember what each compartmetn contains, you can driop slip
of paper with a suitable note on it in there as well.
subsystem/part/whatever, keeps related parts together
so you don't end
up with 55 nearly identical screws that you can't remember where they
went. Taking pictures as you go along with a simple digital camera also
helps if you do not have a service manual.
The even simpler device, a notebook and pen, works fine too. In fact I
never work on anytthing, even if I have the official service manuals,
without a way of making notes.
In some cases the notebook is better than a photograph ,i that you can
write things like 'nut, claw washer, plain washer, earth tag, heatsink
brakcet, chassis, screw from the other side' where the order may not be
clear from a photo. And you can draw a sketch of a gear train with a
comment like 'Idle position, hole in this gear lines up with the one in
the frame <arrow indicating wheree>, marker on this gear lines up with
that notch in the fram <another arrow>'. Again a photo might not show
this clearly.
-tony