On 5 Aug 2012 at 18:38, Tony Duell wrote:
Aluminium : Farily cheap, Soft, and fifficult to
machine well, it
'clogs' the cutting tools
My least favorite utility metal.
And mine. It has uses, but it's not one I use if I don't have good reason to.
Mild steel : Cheapest of the lot. Harder than
brass or aluminium, but
still not hard to work. Worst problem is that it rusts far too quickly
On the other hand, plating (especially electroless nickel( is
inexpensive and extremely durable.
True, but that's one more operation to do. Some finsing methods slightly
alterh the dimensions of the part, this may not matter (it wouldn't
here). but it might.
Actually, electroplating is not that hard to do at home. The main enemy
of all plating processis is grease o nthe surface, of course.
Stainless steel : More expensive than mild steel
or aluminium, but
chealper than brass. A hard mataerial, but not difficult to machine if
you have sharp tools. I like it
See my comment about PVD coating--very sexy.
Brass. Most expensive of the common materials. If
you pick a
'machining brass' like CZ121, it is bautiful stuff to work. I'd use it
a lot more if I could afford it. But it does tarnish in air.
I like brass, both for the ease of working and its heft. Finishing
So do I. Of course there are many differnet brasses and not all machine
nicely, but if ouu pick one that does it's a joy to work. The swarf comes
off as a find dust [1] it doesn't clog anything.
[1] This can be a problem. That dust flies. Everywhere. Not only do you
want ot keep it out of anything electical (it is conductive, after all),
but also out of your eyes. A bit of steel swarf can be removed wtih a
magnet, brass cannot and might involve a painful trip to the local A&E
department. After which you invest in goggles...
is easy--there are lots of plating choices, or just
give it a coat of
clear epoxy lacquer. It's also available in a wide variety of
shapes. Keeps the old-timey feel of things.
There are also bronzes and copper, as well as exotics, such as
palladium, silver or gold if money is no object. I'd steer clear of
Pure gold is far too soft for most uses (apart from being too expesnive).
You cna of course plate such metals onot a base metal object, but in
genral the chemicals involved are nasty to say the least (AFAIK there is
no reliable gold plating process that doesn't involve cyanides).
magnesium and titanium--they require special
techniques for working
and the swarf is highly flammable.
You do _not_ want a magnesium alloy object ingniting when you are
machining it. It is almost impossible to extinguish. Steer clear unless
thjere are very good reasons for needing such metals.
-tony