Hi,
Ive been following this, and maybe I can help. Im a professional
PCB layout guy in my day job. With a schematic and a reasonable
resolution jpeg of both sides (I doubt there was mych multylayer
back then) I could reconstruct the design fairly quickly. Nobody is
really going to want to go down the road of taking a picture and
turning it into a gerber, it just wont work. Id just input the
schematic, duplicate the ref des for all parts, to get the netlist,
eyeball the jpeg for placement and throw it at the autorouter.
There are hundreds of shops that do exactly what I said, take an
image and make Gerber files. They do it using the help of
specialized CAD software and calibrated scanners. Not all of the
process is automated. The average S-100 card takes them an hour or
two. The Kenbak board took them about half a day! I have had all of
my scans done by Mile High Testing. They will take a high resolution
1000-4000dpi image and turn it into accurate Gerber data. I pay
extra to make sure my traces and silk screen are just as ugly (or
pretty) as the vintage boards. Normally they would just image the
two copper layers and throw reference text onto the silk screen.
http://www.mhtest.com/scanning.shtml
They use expensive equipment from ScanCAD International.
http://www.scancad.com/index.php
The service is pretty affordable too. It only cost me about $500 to
scan the 10x16 Kenbak PCB, and I can hold the vintage Kenbak PCB to
the reproduction and see light through every single via. : )
S-100 cards with a silk screen are about $300 to $350 each. The
presence of a silk screen even if they are not creating silk screen
Gerber files increases the price. It causes more after the scan work
for the operator because the computer recognition software has a hard
time looking through the silk screen. This is where Mile High
Testing stands above the rest of the competition. They were the only
company who promised me my boards wouldn't be destroyed. Most of the
other companies want to scan the board and then sand all of the silk
screen off of the copper traces to get a green on bright copper
finish. Contrast like that improves the software's work.
MHT also had the most reasonable pricing. I can say they do perfect
work after getting close to 20 boards scanned! I have also not had
any problems getting PCBs made out of these Gerber files. I was
worried that a plotter might have a problem with a several MB file,
but no problems yet! : )
Grant