Subject: Re: HP-2116A chassis (or repairing cast aluminum)
From: gordonjcp at
gjcp.net
I think your
best bet is welding. I believe that welding aluminum
requires special equipment. A guy at my office does something called
TIG welding for his robotics projects.
Aluminum can be direct welded but it's harder to do and many shops
will resort to TIG as it gives cleaer results.
Once you alloy magnesium more than 25% with anything ti's tendancy
to burn like a torch drops ways off. I've done most Aluminum
alloys using TIG and the preferd torch is the single arc (Arc to work)
and the prefered gas either argon or helium. When done with He the
process gets called heliarc. I've done both. In both cases you need
a TIG rig and inert gas. Many welding shops worth their salt can do
this. But often charge by the hour for a one off. It helps of you've
done all the prep so they can hook up and go. A good TIG weld should
require minimal refinishing to look good.
Don't forget a lot of trucks and trailers these days have a lot of
Aluminum and they do get repairs so the skills are out there.
Due to costs, I'd seriously first try to fine a stripped chassis first.
Allison