Hi
It is not true that the joint has to be mechanically sound before
soldering.
It really depends on the amount of stress you expect the joint
to withstand.
If you are soldering 30 ga. wire wrap wire, tack soldering
will last for a hunderd years if no one yanks on it.
I've done many projects with tack soldering and never had
one fail.
What do you think surfice mount is?
Dwight
Point taken, at least partially :-)
My information is from an old book about reliable production methods for
electronic hardware. Surface mount wasn't invented when it was written.
The bit about the joint being mechanically sound refers to wires
soldered to tags, lugs etc, where strain or vibration could cause the
solder joint to break if the wire wasn't mechanically fastened before it
was soldered. For devices built for use in vehicles or industrial
environments I think the argument is valid, for office environments
probably less so.
Also, I am under the impression that heavier surface mount items would
be glued down as well as soldered?
Obviously, whether the solder will hold or not depends on the weight of
the item being soldered and the stresses the device is subjected to. I
recently bought a signal generator off the 'net which arrived
non-working, because a large (about 2 cm diameter by 10 cm high)
electrolytic capacitor had broken loose at one of the solder joints. It
was only held by the solder joints. Another problem I have seen, which
relates to surface mount devices, is that the instrument cluster on my
car (a 1996 BMW) goes dead every now and then, only to come alive again
after a moment. A number of people have reported that this appears to be
due to bad solder joints on the PCB, which has a number of surface mount
devices.
/Jonas