As to TI not selling untested parts. Well go look at a
DEC board full of TTL
and tell me who made them. Hint DEC 100% tested all bought out
semiconductors and in many cases put their own numbers on them.
If you have your own testing facility why buy tested parts?
In house testing was reasonably common back in the 1970s simply
because integrated circuit technology just was not anywhere near what
it is today.
For the past ten or twenty years, a manufacturer could pretty much
assume that every part received from an IC vendor is basically perfect
- a 100 percent yield out of the chip tubes. Any failed parts that get
stuffed on the boards are faulty due to improper handling. This super
quality can be traced to the constant fine tuning of the mass
production and QC lines over many, many years.
Rewind to the 1970s, and the story is different. There were many more
vendors, due to the nature of glue logic - every 7474 is supposed to
be the same over the 20-some vendors around. The problem was that not
all the glue was the same, with very subtle differences in the parts.
Perhaps one vendor might have very strict quality controls, yet
another might let a few things slide, especially towards the end of
the year. Likewise, many of these vendors were pretty new to
integrated circuit manufacturing, like Sylvania, Transitron, Spague,
and Stewart-Warner, and still had things to learn. Even the
established vendors had only really 10 or so years of "real" chip
production. Bad parts routinely slipped out of the factory. In those
early days, it was quite hard for some of these "newcomers" to reach
even 3N reliability (99.9 percent yield - in contrast, today 6N is
reasonable). Well, one bad IC stuffed on a complex board can really
throw a wrench in the works of a production line, so the expense of a
IC test station could be financially justified.
And as for DEC - remember that they sometimes used ICs in somewhat
unorthodox ways that may not be tested for back at the vendor. It seem
to recall that one of their favorite tricks was to use some of the
internal "diodeness" of the input and output pins of line transmitters
and receivers for clamping.
--
Will