2016-09-07 17:33 GMT+02:00 Doug Ingraham <dpi at dustyoldcomputers.com>:
The most likely cause of what you are seeing is a
broken wire when the
plane was originally assembled. The wire was pulled back a few cores and
the end stripped. New wire was soldered to old, insulated and then they
continued threading in that wire. Over the years the solder joint has
degraded or the wire broke at the stress riser found at one end of the
solder joint and now you have an open circuit. I've not heard of this kind
of problem on the Straight 8 but that may be due to the rarity of the
processors. It is apparently a fairly common failure on the 8I core
planes.
As was stated you have nothing to lose in attempting a repair as the core
is useless as is. A steady hand, good desoldering tools, lots of photos
and you should be able to take it apart, effect the repair and
re-assemble. Keep in mind that the core beads themselves are extremely
fragile so take precautions that nothing gets dropped on it. Broken core
beads are pretty much a death sentence to the memory. Replacements are
unobtanium and if you decided to make the beads you would have trouble
matching the originals well enough to tune the core to work with both new
and old. You would end up making a whole new core assembly consisting of
49152 beads. You would need to be really determined to attempt that.
I did come up with an idea that is simply too dangerous to try. Connect a
power supply to the ends of the wire and ramp up the voltage until it just
starts to conduct. This could be several hundred to several thousand
volts. As soon as it starts to conduct the broken ends of the wire will
start to heat and the moment the current starts to shoot up (the resistance
drops) you need to cut power. You will have welded the broken ends of the
wire together. The problem is that if anything goes wrong you are in worse
shape than now and you really only get once shot at it. And the assumption
is that the broken ends are in close proximity.
Here is wishing you a steady hand and lots of luck!
Thanks Doug and Anders for the encouragement. I have decided to put the
core in a safe place while I am gathering tools (stereoscopic microscope
and better tweezers). The core repair project will be on hold until some
vacation day when I have plenty of time and there are no disturbances
around. Possibly in the mean time I will look into the instruction decoding
problem that affects the front panel operation sometimes.
I prepared a small video on the non-operating machine:
https://youtu.be/8WYiUz4SNi8
/Mattis Lind
PDP-8 s/n 351 (non-operating)
--
Doug Ingraham
PDP-8 SN 1175