Really, with care, you can do it with a vise with
rubber/wood pads for the jaws. Just keep everything
perpendicular. And watch the orientations on pin 1.
The connectors will definitely not "recycle" reliably
without extreme care. Most connectors will click when
100% tight. Don't undertighten, but don't overtighten
either on the vise.
Gotta tell a funny story: I was working for a computer
company in 1980 when I was to install the company's
first 5M Shugart ST-506 HDD in the country at a car
dealship in Nowhere, Wisconsin (100+ miles from the
office). Being a new piece of equipment, I had no
spares. So, I go up there and what was delivered there
didn't work. I examined the cabling and determined
that the cabling was made backwards. So, I call up the
home office in California. Talked to a French engineer
who obviously thought that I was an idiot about the
cable. He told me to take the cover of the drive off.
Naturally, I knew that he meant the drive subassembly
housing cover, but I waited a few moments, and then
told him that I got the cover off, was looking at the
drive spinning and head moving, and what should I do
now (remember, at the time, this was USD$500 OEM in
1980 dollars, and the drives were on serious
allocation). All I heard was "merde" "merde".
After he calmed down, he agreed with me that the
connector was backwards.
I spoke to the dealership owner at length about the
delicacy of the drive mechanism. No jarring the table,
no dropping, no vibration, don't forget to park, and
so on.
So, in the same breath, I asked him for a rubber
mallet to fix the cable with.
I did recycle the connector end in the field with a
rubber mallet, a pair of pliers, and my shoe heel as
an anvil! The locks on the connector were broken, but
as long and no one went inside the box it was OK. The
dealer got a good laugh out of the whole thing. As far
as I know, it worked until the equipment was
obsoleted.
--- Jerome Fine <jhfine(a)idirect.com> wrote:
Tothwolf wrote:
If you don't have an IDC press and this is
the
first ribbon cable you've
ever made, buy at least 2.5x the amount of cable
you think you'll need,
and at least twice as many connectors. IDC
connectors are somewhat fragile
when pressing onto ribbon cable, and without the
proper press, you end up
damaging at least one before you get the
technique
down. Ribbon cable and
IDC connectors are both inexpensive, so it would
be good idea to have some
extra. A vice and some small blocks of wood can
press IDC connectors onto
ribbon cable in a pinch. Don't try to press
the
connector on by hand, it
won't work, and you'll break the
connector. Also,
don't use scissors to
cut ribbon cable. It frays the ends of the wire,
and can short out the
conductors. If you don't have a flat cable
cutter,
(carefully) use a metal
straight-edge and an X-Acto knife to cut the
cable.
Jerome Fine replies:
I thought I might add a few observations about the
cables I have made.
(a) I have worked only with 50-pin flat SCSI cables
and the 20-pin/34-pin
cables for MFM drives or floppy drives
(b) I don't have an IDC press - I use a small vice
with opposing heads
that are about 2 1/2" * 1/2" - I have never bothered
to add wooden
blocks - the vice heads are undamaged and quite flat
(c) I usually work with USED materials, i.e. not
only old cables, but also
salvaged header parts (connectors)
(d) I use a very sharp scissors to cut the cables -
when I inspect the
cut cable end with a jeweller's loop, I can't
remember when I have
found any frayed ends or shorts between the
different strands
(e) Normally, I inspect the header parts
(connectors) match-up to the
cable with a magnifying glass (sometimes even a
jeweller's loop) just
before the parts are put between the heads of the
vice
On a VERY few occasions, I have jumpered some of the
strands
to each other when that was required. In a BA23 box
with only
4 button switches, the READY line and WRITE PROTECT
line
needed for a second MFM hard drive (RD52) were cut
out with a
small X-Acto knife. Then I used the X-Acto knife to
bare the
corresponding strand from the first hard drive. I
then soldered the
two strands for the second hard drive to the
corresponding strands
for the first hard drive. While I could not remove
the WRITE
PROTECT status for both drives except by a re-boot,
at least
WRITE PROTECT was available for both drives when
required.
Toth, the above are not contradictions of your
advice, just my
experiences when I did not know how to do anything
at all and
used trial and error.
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