-----Original Message-----
 From: cctalk [mailto:cctalk-bounces at 
classiccmp.org] On Behalf Of Chris
 Elmquist
 Sent: 04 December 2014 22:58
 To: General Discussion: On-Topic and Off-Topic Posts
 Subject: Re: Random DEC Questions
 On Thursday (12/04/2014 at 02:34PM -0800), Ian McLaughlin wrote:
 >
 > > On Dec 4, 2014, at 2:27 PM, Robert Jarratt 
<robert.jarratt at
ntlworld.com>
  wrote:
 > > I opened up the VT320 tonight. The PSU is set for 240V, which is
 > > good. However, I noticed some corrosion around the flyback
 > > transformer. I have posted a picture here: 
http://1drv.ms/1zqDhx5
 > >
 > > This looks like corrosion of some kind of retaining clip perhaps, 
rather
than
  anything functional. Am I right, or should I be
concerned?
 >
 > The brown between the ferrite core and the white coil housing is normal 
glue
  used in the flyback manufacture.
 However, the rust on the metal clip holding the ferrite core together is 
definitely unusual - I've never seen this before.  Obviously a sign of 
moisture
at
  some point in its history.  Is there any other signs
of moisture?  The 
clip itself is
  purely mechanical (holding the two parts of the
ferrite core together) and
 serves no electrical purpose.  As long as it's still structurally sound,
it's probably
  ok.
 I have actually seen a lot of this, particularly on VT220 I have restored.
 By the looks of yours, I'd say the clip is toast.
 It does hold the core together so if it comes apart and there's later 
vibration
of
  significance, the core might come apart and then you
don't have a flyback
 anymore.
 I would try to clean up the particles that remain as they are conductive 
and if
  they migrate into other parts of the circuit or if the
remains of the clip 
come
  off and end up somewhere else in the circuit,
you'll have a lot more to 
repair.
Indeed, I intend to clean up the area as there are some rust particles
around there.
 I have repaired several flybacks with this problem by removing them from 
the
  board, removing the rusted clip and all the gunk and
then threading a #12 
or
  #14 insulated copper wire through the core and around
the ferrite and then
 twisting it back on itself to cinch it up.
 You might also be able to accomplish similar without removing the flyback
 from the board if you can get your cinch wire underneath the bottom of the
 core, between it and the PCB and then wrap it over the top.  I think the 
core
  splits right about where most of your clip has
disappeared-- about half 
way up
  the side of the flyback in your photo.
 I haven't it done it this way myself but you might also be able to save it 
with
  some epoxy or even hot melt glue if you can
encapsulate both halves of the
 ferrite that way.
  
It looks like I can get some wire around the core halves to hold them
together, without removing the board. I will have a look at the weekend.
Thanks
Rob