Work is continuing on repairing the H7140 PSU from my PDP11/24.
Now it seems that the surge suppression resistor across the relay has
failed. This resistor is marked as R1 on the printset (p66 and p69) but
actually is two components connected in series. The parts list on p71 of the
printset lists a 3ohm 7W 5% resistor, but it is not 100% clear if this is
supposed to be the surge suppression resistor, although it does seem likely.
THis resisotr is in series wit hthe mains input to the bridge rectifier
which supplies those 2 massive electrolytics at the left hand side. It's
purpose is to limit the inrush current when you first turn on the supply
(and the capacitors are discharged) to prevent damage to the rctifier,
blwon fuses, etc. When the bias supply (startup supply) gets going, the
relays is eenrgsied, shorting out this resistor.
The thing is I measured the resistance of the two
resistors (in-circuit),
one was open circuit and clearly the failed component, the other measured
10ohms, it might be failing too I suppose.
I suspect you have NTC thermistors and not a simple resistor. These
components have a higher resistance when cold than when hot. The idea is
that they start off cold (high resistance), which limits the current. The
current causes them to heat up. and the resistance drops. These are
commonly used in SMPSUs (although not with a relay shortign them out when
the supply has got going).
A look at Farnell, say (search for 'NTC' or 'inrush limiter') will show
you several such devices.
The two resistors are marked KCC 13-17198-00 8234. I have not been able to
I susecpt 8234 is a date code. 13-17198-00 looks suspiciously like a DEC
part number to me, which is not a lot of help :-(
find any information on them, so I can't verify
the spec and I don't know
what to replace them with. Does anyone have any information on these
resistors?
The physical dimensions and the 'cold' resistance might be enough to
identify a replacement. Alas you can't assume the one that reads 100 Ohms
is still good ...
I wonder if the supply woudl work with a simple 3 Ohm 7W resistor in
place of them as rthe printset shows?
-tony