On 6/24/10 12:48 PM, Keith M wrote:
I've got a Xytronic 137ESD
(
http://www.howardelectronics.com/xytronic/137ESD.html).
Which of these tips, keeping in mind I have the 137ESD, would be
appropriate for surface mount work?
http://www.howardelectronics.com/xytronic/tips.html
Generally, I'd go with as fine a tip as you can, though there are
other SMT techniques (see "dragging") that would require a wider tip.
The third tip down on that page looks like a good place to start, or
perhaps the second.
What temperature should I be set at for soldering?
The number 630F
comes to mind, but I'm not sure.
That's about right. There are a number of things to be aware of here,
but they're roughly the same things that apply to through-hole
soldering. First, lots of people assume that they should err on the
side of lower heat to avoid component damage. But if you think about
it, if you use lower heat you'll typically need to hold the iron on the
joint for a longer time. You want to use a nice hot iron to get the
joints done in as short a time as is practical. Don't obsess over it,
but just get the joint nicely flowed and remove the heat. The
composition of your solder and flux are also factors to consider.
As a data point, I'm currently using a Metcal SP-200 iron with an
SSC-645A tip, 600F/0.4mm tip diameter.
What type of solder? I think I'm using 63/37, I
think .015 OD.
63/37 is good. I use 0.010" solder...I don't think I've ever tried
0.015", but I think you should be fine.
Should I use flux? In what form? A pen? A syringe? A
brush?
This is largely a matter of preference, and my preference is a flux
pen. They work very well, don't spill, give you a controlled flow of
liquid to avoid messes, and are generally convenient to use. The last
time I tried a flux syringe I ended up making a big mess. With the pen,
just dab-dab-dab along one side of an SMT IC, and you're ready to roll.
Any other standard accessories that might help?
Get a ring-light magnifier on an articulated arm. These can be had
for <$40 brand new via eBay. You will need tweezers...I am particularly
fond of Erem AASA and 5SA-EROP tweezers, available from Mouser for about
$7 or so. Protect the tips. You will also need some fine solder wick.
Another important thing to remember: Remember how sensitive
through-hole soldering is to finger print grease? SMT soldering is even
more so. I always wash my hands with soap before soldering, and I try
to minimize touching solder pads. Like the matter of component heating,
don't obsess over it, hold where you need to hold, but if you can avoid
touching a pad at a particular moment, do so. If you need to stop and
clean the board, a Q-tip dipped in alcohol works well, just watch for
fiber turds.
-Dave
--
Dave McGuire
Port Charlotte, FL