I have brought my SWTPC 6800 system back to life that I built as a kid
in 1976. It is pretty heavily loaded with RAM cards, floppy controller,
etc. and the 8V power supply rail was never really able to hold its own.
It sits at about 6.5V now... driving many 5V regulators on the various
cards. No where near enough margin going into those.
So, I am contemplating the following,
1) rebuild entire power supply using three switchers, 7.5v unit nudged
up to 8V and two 12V units to supply +/-12 on the backplane. All of
these will fit inside the original cabinet in place of the linear
supply's transformer, giant electrolytic cap, bridge rectifier, etc.
I'd mount these switchers to an aluminum plate that would fit into the
chassis and use existing mounting holes thereby not drilling any new
holes in the chassis. This would be the least "period" solution but
allow all of the original cards to run in the machine with power to spare.
2) add a new transformer to the existing supply just for the 8V rail.
This will also fit but requires moving the existing transformer, cap,
DC distribution board-- all efforts that require drilling new holes in
the chassis. This would be a more authentic solution since I wouldn't be
introducing power supply designs that didn't exist back then. There were
actually published mods along these lines in the day but I am little
hesitant to butcher the chassis to accomplish this.
3) scuttle the legacy RAM cards, most of which are 4K in size built
with 2102's... and one 16K built with 2114... and replace them with a
single homebrew RAM card using one 32Kx8 SRAM drawing almost no power
in comparison to these old cards. Definitely not period and all the
authentic RAM cards would be sitting on the shelf then but the power
supply could remain unmodified.
Any recommendations on the best choice?
Well, it's your machine, so what you do is ultimately up to you. But aas
a hardware hacker, if it were my machine, I would want to keep the design
as close to original as possible,
That rules out (1) totally. The original machine never used SMPSUs, and
yes, I do class the PSU as being part of the machine
(2) has the advantage that (as you say), it was a modification done back
when the machine was current. And (3) has the advantage that it's totally
reversable.
I think what _I_ would do is firstly make the new RAM board (t should be
very easy to do, althogh I would not use any programmable logic chips in
the design), and also collect the bits together to do (2). COuld the
extra PSU for (2) be built on its own chassis and attached as an
outrigger on the back of the machine? That would be easier to reverse, I
think.
Or could you make an aluminimum plate (as you syggest for (1)) to old the
old and new PSU parts for (2) and fit in in the exisitng PSU area, bolted
down through existing holes? Although it would trhen be a lot of work to
revers the mods (involving dismantling and rebuilding the PSU), it would
be reversable, with no new holes drilled.
-tony