On Apr 17 2005, 7:32, Vintage Computer Festival wrote:
On Sat, 16 Apr 2005, Bob Shannon wrote:
I think the actual frame here is magnesium alloy,
not aluminum.
Any attempt to weld this might be spectacularly bad idea.
Listen to the man (with an emphasis on "spectacular" in the true
sense
of
the word).
Probably not, actually. It's hard to get the stuff to burn, and it
might well collapse under its own weight before you got it all that
hot, at which point you'd probably remove the hot flame and emit a few
hot words instead ;-) [1] Yes, the ignition temperature of some
magnesium alloys is below the melting point, but you need an *awful*
lot of heat to make it catch, not just a high local temperature. You
also need an awful lot of heat to sustain it -- remember it dissipates
heat readily -- and you need oxygen[2] to keep it going. Under normal
welding conditions, the inert gas used for TIG/MIG excludes the oxygen
(that's the whole point of the method) and the heat is highly
localised, and other techniquesuse much lower temperatures. TIG
welding of mag alloys is quite commonplace, and most items of magnesium
alloy you'll come across are heat treated during manufacture, at high
temperatures. This is not something you can do at home with a paraffin
(kerosene) blowlamp, it's usually done in ovens in an inert atmosphere,
but it's nevertheless standard procedure.
If you want to know just how hard it is to burn a mag alloy chassis,
take a look at Simson Garfinkel's infamous webpage at
http://simson.net/photos/hacks/cubefire.html and note how much gas it
took to cause even sporadic ignition. It was a pile of molten slag by
the time it caught.
Disclaimer: if you do have an enormous blowtorch, don't blame me if you
set your workshop on fire. However, if you have such a blowtorch, you
can do that more easily without the magnesium alloy :-) And if you do
set a magnesium alloy chassis alight, there's not much will put it out.
For small fires, copious water (not a spray) to deluge it is sometimes
used, but common practice, I'm told, is to protect the surroundings and
let the metal burn out. There's at least one firefighter on the list
who might know more about that than I do.
[1] Yes, I found out the hard way when trying to repair something.
[2] Or more usually air. However, once the reaction gets going,
magnesium is sufficiently reactive to burn in carbon dioxide or
nitrogen, stripping the oxygen from CO2 leaving soot behind, or forming
magnesium nitride. Standard school chemistry demonstration. That's
why MIG/TIG for aluminium and magnesium (and their alloys) use pure
argon instead of cheaper gasses.
--
Pete Peter Turnbull
Network Manager
University of York