Johnny, I appreciate the thought, but there are over 1500 pins on this board and soldering them all would be a major undertaking in itself... I don't have a wave soldering machine ;) The first error flagged today is on D1 CA 3, the Command Register A bit 3. Scope loops definitely identify this bus as trouble and it's part of the disk address register too. The command register is two 'LS174 hex D-flops, and it drives the input of a '165 shift register (disk address) and the input of an 8234 (2-1 multiplexer/driver) back onto the data bus, and that's it. Should be simple... ha! The voltage on that output pin will go up and down as set by the loop until the board is flexed - then it will wander up to around 1-2 volts (measured at the pin with a DIP clip). However, I measured its ability to drive a 510 ohm load to 3.5 volts, and sink at least 10 ma (measured directly) staying below 0.8 volts. And the inputs to those two gates can be pulled to 0 with only a fraction of a milliamp, and go high when the driving D-flop is disconnected! I couldn't reproduce the problem while flexing the board either, but then I'd need three or four hands. So I changed the LS174 anyway. No luck - the card passes diagnostics until the board is flexed. All three of those chips are in the same general area of the board, too. Close inspection of the driven '165 shows a lot of black oxidation on its pins... don't those tend to grow crud inside the package and cause problems too? But... read on ;) After perusing the schematic several more times this evening, I found one more place I'd overlooked where D1 CA 3 (the "flaky" line) connects... to an AND gate E96 in the center of the card, that has a solderable jumper for RL01/02. I had moved that jumper to RL01 for testing by another member (as that is the drive he has), and back to RL02 when I got the card back from him. Lo and behold, underneath that piece of wire was a tiny solder whisker, at the moment shorting the CA 3 line to (something else?) but it was definitely continuity to another trace. Don't know how long that whisker might have been there, quite possibly from before I changed it for the test! Anyway I cleared it, and I've flexed the board numerous times while running AJRLAC controller diagnostic, and made 8 passes without an error. So far so good. So I connected the drives, booted up SerialDisk and can read their directories (only C & D, but that's a PIP version problem that I corrected on my RL02 image). Drives seem to be working :) ... of course R20A: (the SYS directory) is clobbered, so I'll have to remake the pack with my known-good image, but I was able to format the pack in Drive 1 without errors. Even wiggling the board several times. Now I'm running read/write tests (AJRLIA.DG) on Drive 1. No errors so far after two ten-minute passes :) THIS time maybe I really got it... CA 3 is the 4th bit of course where all the problems were occurring. Will let it run for a while longer. David Gesswein just sent me a version of dumprest for RL that he's just written, modified for my Omni-USB port at 40/41. If that works I'll be able to upload an entire RL02 in about 2 minutes instead of 3 hours with vtserver... -Charles