New washing
machine : After about 4 years, the motor control module
failed. And it was the custom microcontroller chip. I have the wiring
diagram, but not of course schematics of the module, but I could prove
the relays, triac, etc were fine. And they won't sell just the chip :-(.
Result : Over \punds 100 for the motor controller.
I had exactly the same thing
happen. By that I mean I had clothes
washer board/s fail after only about 5 years. I kept the bad boards but
have not yet tried to delve into exactly what is wrong with them. When
I did a lot of tests on the old board before I ordere a replacement (of
course). The circuitry is all directly connected ot the power line, and
my bench isolating transformer is not large enough to run a washing
machine, so I was somewhat limited in the test equipment I could use,
but I proved it was the mcirocotnroller, als...
the washer needs replacing I'd love to get one
with a simple
electromechanical timer. Unfortunately, I'm not sure that is possible
I don;t think you can get them either. Even ones that seem to have a
mechancial timer don't. Oh, they have a knob that goes round as the cycle
progresses and which has cams to operate switches, but the motor that
drives it is controlled by a microprocessor. Foo!.
any more. The guy at the Fixit Shop where I usually
buy my appliance
parts did not think so when I mentioned that idea the last time I was in
there. This crazy washer we have now has two motors: a pump motor which
runs at line frequency, but the main mechanism drive motor is PWM'ed at
varying frequencies up to I think a few KHz. Who needs it? Not me!
Washing clothes is not rocket science!
Indeed...
Old washing machine has one main motor. It's a capacitor start indcution
motor with a centrifugal switch to cut out the starting winding when it's
up to speed (and a feedback wire from the switch to the timer so the
thing only carries on when the motor is up to speed). The pump is on the
front of that motor, direct drive. There's a 2-speed gearbox on the back
to get the faster speed for spin drying, and a solenoid to select the
gear ration. Nice and simple.
The new washing machine has a shaded-pole motor for the pump (only). The
drive motor is a brush-type DC motor. It has 7 wires coming out of it --
2 to the burshes, 3 to the (tapped) field and 2 from a tachogenerator.
The motor control PCB has relays to select the field tap (fast or slow
speed range), swap ove the bush connections (reverse the motor) and motor
enable. And a triac for fine speed control. There's a custom
microcontroller that takes a bit-serial command from the timer
microprocesosr (alas details of the cammands are not on the wiring
diagrams or parts lists), takes feedback fro mthe tachogenerator, and
controls the relays and triac. And you know, I don;t think it gets the
clothes any cleaner...
-tony