On 04/09/11 15:30, Tony Duell wrote:
Do you mean the screw-down jackposts on the
chassis-mounted connector?
Yes. One of them is present and screws in properly, the other appears to
have a male thread which is too small -- it just spins in the hole.
Have you taken the plotter apart yet and seen what this is supposed to
screw into? It's possibel there's a missing bush or nut inside the plotter.
Try measuring the thread on the defective one. I am pretty sure it should
be 6-32 UNC if it's the original part. If it is that thread, then the
problem is elsewhere.
It appears
these rollers have as rigid hub with a rubber tyre. I don't
know if the hob is tapered or not.
It's a polyurethane tyre; the hub is 6/10 nylon with eight teeth around
its radius.
OK. I tend to use 'rubber' generically to mean 'elastomer' for things
like this. I know it's incorrect.
Is trhe hub straight or tapered?
I think what I'd try at this point would be to nake ne hubs from metal
(brass, for example) with a suitable taper (an external taper of this
size is easy to make on a lathe by settign the top slide at the
appropriate angle, of course). Then try 1 or 2 layers of heatshrink
sleeving on it.
At least you won't damage any of th eoriginal HP parts doing this, so you
can always go back and try something else.
And unfortunately I don't have any dry ice (solid
CO2). Grrrr.
It's at times like this that I wish I had contacts in
industry/universities...
Or another option would be to make a metal version of
the required part,
cast it to make a mould, then use said mould to cast a new part out of
whatever material you like.
Far more effort than it's worth though, IMHO. Easier to just make the
damn thing....
Indeed.
-tony