Joe R. wrote:
Another way to cut the gear is to turn a shaft of
the correct od and
mount it in a lathe. Lock the headstock so that the lathe spindle, chuck
and shaft can't turn. Make a cutter that matches the shape and size of one
of the spaces between the gear teeth. (1) Mount the cutter in the tool post
holder and move it back and forth taking light cuts on the shaft until you
get the desired depth of cut. (2) Unlock the head stock and turn it exactly
the angle between the gear teeth and then lock it again. Reapeat steps 1
and 2 until you've cut all the teeth. The advantage of this method is that
you can cut a gear of just about any length. You can then cut them off to
the desired size and that will yield a number of individual gears.
FWIW THE standard reference for gear cutting is 'Gear Cutting Practice'
by Colvin and Stanley. My copy is dated 1937.
Check out Lindsay's Techical Books
www.lindsaybks.com for a *modern*
re-print and other fine books :)
Dave Gingery has a set of books of how to build a metal working shop
from scratch. Book #3 is the metal shaper for gear
cutting, after
you read and construct from book #1 The charoal foundry , and book
#2
The metal lathe.