My favorite replacement so far is a SD card replacement for the 1541,and someone took the
time to make a "case" with stenciled sticker to make the SD card case look like
the original 1541 drive.
I can't find the url for it, but it looked like a real 1541, even with LEDs,but about
the size of a finger tip.
Oop, found it:
Dan.
  From: ard at p850ug1.demon.co.uk
 Subject: Re: 1541 Alignment disk
 To: cctalk at 
classiccmp.org
 Date: Tue, 28 Jan 2014 21:04:47 +0000
 Just in reference to your comment on the caps.common mythology is once the =
 caps blow, that's it, board is gone.
 I'm not got at electronics, don't know how true that is. 
 In general when an electrolytic capacitor (the type that fails the
 most) fails on such a board, it does notdo any ther damage. The unit
 stops working, but will be fine if you replace the capcitor. And givne
 that such capacitors are easy to obtain, it's not a big prblem to do
 this. Well, unless you're one of the people who beleive that soldering is
 impossible :-)
  But it reminded me of another old related
question,could you today, build a=
  brand new 1541 with current parts? 
 No, I don'tthink it is
 It's been a logn time since I've been insdie a 1541, and tghere are at
 least 2 main verisons of the main PCB. THe older one used anumber of
 small chips and a ROM for the data encodign/decoding, the later one
 (qhich ahs at least 2 sub-versions) used a 40 pin custom IC.
 Needless to sya that custom IC is not goign to be available.
 I don't think the 6502 is still beiugn made as a 40 pin DIL chip, is it?
 There are plenty of them around, thouhg. Some of the TTL parts fro the
 first verison fo the board may bbe no logner maide, but again, gettign
 them as NOS is not hard.
 So I think, if tyou wanted to, you could ake the controlelr board using
 at orst NOS parts, and close equivalents, like EPROMs raehr htan ROMs I
 also think, withoug trying it, you could fit the entier controlelr board
 into an FPGA. Whehter you call that a 'clone' I don't know, It does the
 smae things, it's the same design. But to me it's nto the same circuit.
 The problkem, I think, is the mechcnail side. The 1541 is not a normal
 drive + a controlelr board. It's a bare drive chassis + controller board.
 What I mean by that is that all the elctroncis -- things like the head
 amplifier, the stepper mtoor driver, etc are on the controller board. The
 drive chasiss is just the motors, heads, etc.
 So if ytou want ti to be 'origianl' you can't jsut use a standard drive.
 You have ot use one with the sutiable motors, etc. And given that 5.25"
 drives are n logner made, you are not foinf to find a current one.
 My guess, again without trying it, is that given any 48tpi 5.25" drive
 you could make a controller board using easily avialable parts (not
 necessarily ones in currnet procduction, but you could probably do that
 too if you don't maind it all going in one FPGA), that would act jsut
 likea 1541. Whether that's a clone of a 1541 is open to debate, though.
 -tony