Maplin have a temp. controlled soldering iron in their Xmas bargain list for
?30 - a big discount, don't ask me how I know- for all those in the market
for one. It's fully isolated by transformer with an earth connection at the
rear. Good value !
Geoff.
----- Original Message -----
From: "Tony Duell" <ard(a)p850ug1.demon.co.uk>
To: <cctalk(a)classiccmp.org>
Sent: Thursday, November 13, 2003 11:19 PM
Subject: Re: Cheap pseudo temp. controlled soldering (was: Spending)
Regarding temperature controlled soldering irons: if you don't want
to, or can't, spend the money on a temperature controlled soldering
iron, a light socket and a variety of edison-base incandescent light
bulbs in various wattage ratings, to insert as needed, in series with
a soldering iron might help. :-)
This trick (or the similar one of using a tirac-based 'dimmer switch' in
series with the soldering iron) is well-known to UK modelmakers who want
to solder 'white metal' kits. I am not sure what the US name for 'white
metal' is, it's a low-melting-point lead alloy...
However, for electronic work, this is nowhere near as good as a real
temperature controlled iron. Consider the normal 15W iron sold to
hobbyists. It's designed to run at just above soldering temperatures with
the bit in free air. Now, if you put a significant 'load' on the bit (say
an IC pin soldered to a ground plane in a PCB), then the temperature of
the bit drops. The result, if you're soldering, is a dry joint. If you're
desoldering, it's a ruined IC, PCB, or both due to the amount of time you
hold the iron on the joint to melt the solder.
What you need is a higher power iron for this application, but such an
iron would normally get far too hot.
Now consider the temperature-controller, thermostatic, iron. The one I
use is something like 50W. When the tip is in free air, the element is
only swithced on for part of the time, so the mean power is probably
something like 15W. But if you put the tip on said IC pin on the ground
plane, then the element is turned on for a greater proportion of the
time. The mean power goes up as you'd want.
-tony