Re:
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If its the physical letters on the paper, if they are
lumpy or if they
are smearing if touched then your High Voltage power supply board is
starting to fail.
Intuitively, if the toner smears when touched, I'd assume it wasn't being
fused properly, and would investigate the fuser and its control system
first.
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That is correct. If the toner smears when touched, the problem is in the
fuser, and it has nothing to do with the HV power supply, drum or anything
else. In early laser printer (up to at least the Canon EX engine in the
Laserjet 4 and, I think, 5), fusing was done with heated rollers. The upper
fusing roller was an aluminum roller with a silicone (non-stick) coating,
and inside the hollow roller was a high-power tubular halogen lamp (500 to
900 watts). The lamp was line-operated, thus different for 110v and 220v
printers, and the cause of failure was almost always that the lamp had
simply burned out (although lamp control problems are possible, but not
common -- the lamp does not burn continuously, it's cycled based on the
roller temperature). The lamp can be replaced ($30-ish, typically) by a
technician who knows what they are doing, but it's more common to replace
the entire fuser assembly ($100+ in most cases).
Later models (those that have near-zero warm-up) use "thin film fusing",
which is more sophisticated, much more power efficient, and also more
complex and difficult to repair unless you go for the swap of the entire
fusing sub-assembly.