I replaced the TL494 this afternoon (thanks to a local
electronics store
that actually has useful stuff!) but it does not appear to have made any
difference. I get the same voltages on the TL494's pins as I did
before. Any other thoughts?
You mean that the reference voltage is still far too high?
OK, the first thing to do is to check your voltmeter. I doubt that's the
problem, but you can go round in circles if you're looking for a fault
that's not there :-). I'd measure the +5V line in some of your (working)
computers, if those read close-on 5V, then the meter is OK.
Assuming you havea good voltmeter, nect remove the chopper PCB from the
Otrona PSU (from the diagram this looks to be a separate unit). This will
prvent the chopper sprinng into life when you're working on it, and even
more importantly it'll mean the chopper (and other things) can't be
damaged if one of your tests causes the controller IC to give it the
wrong drive signal.
Assuming Vref is still too high. desolder one end of each component
connected to Vref -- IIRC that's the '+5R' signal on the scheamtic, power
up and test the voltage on the Vref pin of the IC after each one is
lifted. Once this goes back to normal (and you'd better hope it does),
solder them all back _apart from the last thing you lifted_ and check
that Vref is still reasonable. If so, then troubelshoot around the last
part you removed.
-tony