On 14/11/10 16:42, Dave wrote:
Drifting a bit off-topic, what oven are you using?
A slightly modified Argos "Cookworks" mini-oven. 2100 Watts at 230V,
fairly close to the limits of a 13A mains plug.
At the moment I'm using an Agilent digital multimeter and a K-type
thermocouple for monitoring, and have the bimetal thermostat locked in
the "on" position. At some point I intend to replace this with a proper
temperature controller, though ones that can handle sequencing seem to
be unbelievably expensive.
I do need to assemble SMT
prototypes, and I've been using a cheap preheater and air-pencil from Aoyue.
That's basically what I've got. 852A+ hot-air workstation, and the mini
preheater (not the Quartz-IR one, the one below it).
Nothing wrong with those products, but I find that
tiny parts don't fair well
under a (relatively gentle IMO) hot air blast. They don't want to stay still.
Turn the airflow down, or stick them down with epoxy.
Once the solder paste gets above ~150C, the flux tends to drain off and
the solder balls bunch up around the pad. If you're lucky, this sticks
the part down.
Once the solder melts, surface tension holds the part in place.
On an 852A+, you want to have the airflow at around 30% for really small
parts, or about 50% (the startup default) for larger parts like ICs.
I've read mixed reviews of some of the cheap
ovens, and I suppose I could go
ahead and try to implement one of the franken-toaster mods out there, but I
don't see how that would be much better.
The ovens are based on convection, not forced-air. They heat the air
around the board (although the IR from the heating elements helps to
heat the board directly, too). The board absorbs heat from the air,
temperature goes up, and everything heats up at roughly the same rate.
If you're using cheap solder paste, you can have issues with
tombstoning, where one end of a part melts first, but this is *rare*
with modern pastes.
I've just got my paws on a full SMD paste kit -- just need to find a
slab of melamine or similar to use as a base board for applying the
paste. There's some info about this method on PCB-Pool's SMT stencil site.
--
Phil.
classiccmp at philpem.me.uk
http://www.philpem.me.uk/