Tony, responses to your statements are below, but as a general question to
those who are helping me with this, is the H745 light supposed to come on if
it's just connected to the power distribution board? i.e. am I supposed to
se a light on with no load like the H7441s do?
Yes, you are. The lamp is simply connected across the output of the
regulator -- that is between the output line and ground. It'll light up
if the regulator is working.
Now, you
should see 20-30V _between the 2 wires going to a
particular regulator_. Not between either wire and earth.
This could explain my reading. I was only measuring one wire at a time.
That might well explain it.
Try measuring the AC voltage between the 2 wires at each regulator
labelled '20-30V AC'. That is, connect one lead of your voltmeter to one
of the wires, the other lead to the other wire.
Not that it matters, but the thing that got me started
on this path is that
the H745 has two pins, who each say "20-30VAC"
Yes, it's somewhat confusing. It means you need to connect 20-30V AC
between those 2 pins. The printset should show how the transformer is
connected (note that there are no connections to the secondary windings
other than to these regulator bricks, there are no grounds, no taps
connected to ground, etc). And the prints of the regulator should justify
_why_ you connect it like that. From what I remember, those to pins go
to the AC terminals of a bridge rectifier, the output of which goes to a
large smoothing capacitor. And at least for the +5V brick, one side of
that capacitor is then grounded.
contactor and
its control supply. Is it possible that you
have a 230V unit plugged into a 115V mains socket?
I highly doubt this as the AC input box is clearly marked 120V.
OK. Converting one to the other is possible, in that the metal frame is
the same apart from the markings on it. But there are several internal
wiring changes, I think the little intenral transformer and the contactor
are replaced, etc. I don't think it's likely this has happened.
You could try looking at the wiring to the socket where the transformer
primary is connected (IIRC this is a 4 pin connector on the front side of
the input box). Does it look as though the windings are in parallel
(wires from the contactor each go to 2 pins on that connector), or in
series (wires from the contactor go to 1 pin each, the remaing 2 pins are
linked but not connected to anything else)? The former is 115V, the later
230V.
Wow, OK, so what is it then? This really has me
stumped.
Is it still possible I have an input box problem?
See above. I don't think there's anything wrong with the PSU at all. Just
that you're not measuring the voltage you think you're measuring.
-tony