This may seem off-topic at first, but I realize that folks here do
SMPSU repair a lot. My thought was that it might be applicable,
since they're basically the same thing--the ballast runs the lamps
with a 30-40KHz AC voltage.
I've been going over a small stack of failed T8 bulb solid-state
fluorescent lamp ballasts from about the mid 90's. They all have the
same failure and it suprised me.
There's a 2W 0.33 ohm carbon film resistor used as a current sensing
element. In all failure cases, the resistor has failed open, with no
signs of burning, but rather the outer paint flaking off.
To me, this is a puzzle. At 120v, the current through an 0.33 ohm
resistance in series with a 64W load is about half an amp. I2R gives
less than a tenth of a watt power dissipation across the resistor.
(There's also a 2A fuse in series with the whole circuit).
As I am sure you know, the '2W' rating applies if the resistor is in air
at 20 degC or something like that. It derates as the surrounding air gets
hotter. This is why, for example, a 1M, 1W resistor with a amximum
voltage rating of 300V is not as silly as it first appears...
But it would have to be in awfully hot surroundings for that to matter.
Is it possible the resisotrs were defecting (e.g. the carbon film was
contaminated in some way)?
I can't think why it would matter, but is there a significant HF
component to the current through this resistor?
Any chance ofa very high peak voltage accross this resistor from time to
time whoch could lead to flash-over between the 'turns' of the carbon film?
-tony