Tim Riker wrote:
3) Thoughts on repairing the chassis? I could
bondo, superglue, epoxy,
silversolder, etc. the pieces together, and add a plate behind it
attached with countersunk screws. Would not be very visible once the
panels are put back. I have the two side panels and the bottom panel,
but no top panel. Thoughts on which would work best?
I think your best bet is welding. I believe that welding aluminum
requires special equipment. A guy at my office does something called
TIG welding for his robotics projects.
It is indeed TIG welding. You strike an arc between two tungsten
electrodes, shielded by an inert gas. Hence, Tungsten Inert Gas welding.
I think the weld can be sunk
into the material and ground smooth afterwards, giving a nice
appearance. It will probably be expensive to have this done, however.
Not sure about cost.
In all welding, the weld should penetrate right through the metal,
otherwise it's just a snottery blob on top that won't hold anything. It
should be possible to grind the weld flush without weakening it.
Gordon.