On 11/07/2014 09:41 AM, drlegendre . wrote:
  Say, one quick question... this has been bugging me.
 Exactly how is it that one little TO-220 device can have a Pt (total power
 dissipated, right?) of like 75W, when a plain 75W power resistor is
 physically many, many times larger and more massive? Does that Pt imply
 some serious heat-sinking or something?
 And if so, then why aren't all TO-220 power devices in the same range? Why
 would some be rated as low as 5-10W, if it's really a matter of sufficient
 cooling? 
Well, in the first place, it is cooling--a "naked" heatsink-less TO220
isn't going to last very long dissipating 75W--simple thermodynamics
tells you that.
But any transistor is a compromise when it comes to geometry vs.
performance and characteristics.  Here's a good paper on power
transistor structure that goes into pretty good detail:
http://elearning.vtu.ac.in/P2/EC42/1.pdf
--Chuck