Subject: my Data General Nova 4/X, disk woes continue
From: Tom Jennings <tomj at wps.com>
Date: Sun, 24 Apr 2005 16:55:35 -0700 (PDT)
To: "General Discussion: On-Topic Posts Only" <cctech at
classiccmp.org>
I've been working on my car project
(
http://wps.com/AMC/1970-AMC-Hornet/index.html) because car season
is coming up soon enough, but I peeled time out for the Nova here
and there.
I originally repaired a popped +5V logic bypass cap on the
Read/Write Board, (some monolithic ceramic job), and changed all
the funky old caps for new ceramic disks. That worked for 20 - 40
hours of operation without a single error. Disk had formatted with
zero media defects. Then the disk started throwing read errors
that moved around (bad blocks later good; more and more bad
blocks...). Diagnostics never indicated any error other than read
errors; seek, format, diags all run 100% perfect except read
errors.
I suspect the Read/Write Board. So I ordered modern monolithic
replacements for the remaining old mono chips from Digikey, and
shotgunned all the old electrolytics etc for good measure, in two
places electrolytics replaced with tantalums (didn't have
..82uF's).
I hope they are not in any timing circuits. Another way to
really shoot ones foot is change all logic and any analog
stuff or worse digital used as analog. Newer or older parts
often will behave different and at 10mhz that was high speed
then. There be serpents and devils lurking there.
Formats, reads OK, then errors again! Sheesh! System
has been on
for two hours (I'm getting paranoid, so temp stabilize the whole
thing); halted diags, loaded disk heads, installed drive cover,
pushed into the rack, left for an hour for the drive temp to
stabilize (this is a religious rite, might as well kill a chicken)
then format and test again.
This tells me you've not looked at the cause only apparent problems
that may not be relevent.
After warm-up, it's worse. Signals all through the
path look
OK, hot and cold. I can see no difference, but this is 10 MHz
NRZ data, in a two-state amp with AGC. I think I'm screwed.
OK, the drive uses the same CART as a DEC RL01/02 and the base design
is a CDC creation if memory serves. DEC nor DG designed the beast.
There are two things to pay attention to. Servo amps for the
positioner they are analog and can drift. They must be set up
at TEMP. If I remember that varient of the drive also had
embedded servo information for the head position controls.
The second is the read/write electronics have a PLL for read
clock recovery. If thats not set up right it will drift
outside the lock in range and start tossing errors. It also
must be setup at working TEMP. The PLL is to track drive
speed errors and irregularities in position and bit shifting.
Did you mean "two state amp" or "two stage amp"? Likely
it's not an amp problem, a quick look with any old scope
could check that as it warms up.
The R/W board is a piece of work too. I suspect
it's an early
revision, as the board is a hack job, covered in cut traces,
components and jumpers on the bottom, and there's a !#$%!! trimpot
crammed in somewhere as well as kludgey RC (lopass) networks in
some digital logic. Plus, the PC board was milled out for access
to a middle layer. Not Good. Plus, it doesn't match the schematic
(though it's close enough to poke around in with a scope).
Early disk systems like that seem to have their fair share of green,
blue or white and red wires. Grean being factory changes, white or
blue were often depot repair and red field implemented. I'd not be
too concerned if it worked before it should again.
Allison