FYI: Older DEC machines like straight-8 and friends
used a lot fo the ceramic
epoxy parts similar to the 2n3638 and 2n3563.
Those are ceramic headers with
a block of epoxy covering the die and are prone to popping the epoxy and the
symptom works when cold or mechanically intermittent.
Is that visually apparent, or is that an internal fault? If I
identified a bad transistor and removed it from a FLIP-CHIP, would it
be difficult to set up something with an oscilloscope to watch some
output then tap on the transistor to watch the trace "change" to
verify mechanical fragility?
Its rare to see the top epoxy pop off but it happens. usually the part
either fails
or is most often thermally intermittent.