On Jul 6, 2025, at 7:08 PM, Brendan McNeill via cctalk
<cctalk(a)classiccmp.org> wrote:
I’m loving these stories, those of us who were field engineers have many to share.
I started out as an FE with CDC in the 1970’s here in New Zealand and then moved to Data
General five years later. CDC was a very conservative, button downed company - For
example, no new systems were installed until the complete spares kit had arrived,
everything was properly documented. DG on the other hand was the wild west by
comparison. The only thing that mattered was quarterly revenues. Sure, spare parts
existed but not always where you wanted them to be located!
One time I took a call for a disk related problem at a remote site on the West Coast of
New Zealand. The customer had a DG commercial system like the one in this advertisement:
https://www.youtube.com/watch?v=LPqqjRBqhHI and a couple of ‘zebra’ 100mb disks, of the
washing machine size. The system disk had failed and they couldn’t reboot from it.
Fortunately they hadn’t powered it off as the voice coil had gone open circuit. No spare
parts of course, so I manually retracted the heads, powered off the drive, removed the
voice coil and used a scalpel to cut away the former around the area where the external
wires entered the coil. Re-crimped the wires, obtained some epoxy resin from a hardware
store, and a couple of ice creams on a stick. Used the sticks as a ‘former’ to hold the
epoxy resin. Half an hour later they were back up and running. The disk never failed
again.
That's a nice job, indeed. It's like the hard drive motor bearing replacement I
mentioned, or another repair I saw on an IBM 1311 drive, where the hydraulic head actuator
sprung a leak. I assume the leak repair involved standard spares, but the FE dealt with
the oil spray by carefully cleaning the heads and pack. Conveniently I could get high
purity (reagent grade) isopropyl alcohol for that job, from the chemistry department stock
room. Worked great, no problem booting the pack after the repair.
paul