idea for a universal disk interface

Guy Sotomayor ggs at shiresoft.com
Fri Apr 15 12:55:58 CDT 2022


I ran the numbers for Zynq FPGAs.  First of all for ESDI and SMD the 
head switch time is 1-2us (basically the time it takes for the clocks to 
re-lock on the new data).

Two tracks isn't sufficient (which is the "other" track...you will be 
wrong).

So I decided to go and have a full cylinder (I'm allowing for up to 32KB 
tracks and up to 16 heads) which is 512KB.  The Zynq DMA from HW block 
RAM to DRAM (at 500MB/s) is ~1ms.  Given that the previous cylinder 
could be dirty (e.g. has written data), the worst case seek time is 
~2ms.  This allows me to emulate any seek latency curve(s) I want.

In my design, any dirty data is written back to storage in a lazy manner 
so the performance of the storage isn't really an issue.

I should note that the Zynq 7020 module has 1GB of DRAM on it, so there 
is no additional cost to just put the entire disk contents in DRAM and 
I'm using the attached SD Card interface for storage (so you can use a 
$10 SD Card for storage).  Adding a high speed disk interface (e.g. 
MD.2, PCIe, or other serially attached storage) would add additional 
cost in terms of having to create the interface as well as a reasonably 
fast drive and I don't see the advantage.

I'm planning on using a Zynq UltraScale+ module to allow for larger 
disks and multiple disk emulations (it has more block RAM and 4GB of 
DRAM on the module).

TTFN - Guy

On 4/14/22 23:34, Tom Gardner wrote:
> I suggest if we are talking about an emulator it really isn't necessary to have the entire disk in DRAM, two tracks of DRAM acting as a buffer with a modern HDD holding the emulated drive's data should be fast enough to keep any old iron controller operating without missing any revolutions.  The maximum unformatted track length of any old iron drive is well known and therefore one can allocate the number of blocks sufficient to store a full track and then write every track, gaps and all to the modern disk.  Given the data rate, track size and sequential seek times of a modern HDD one should be able to fill then next track buffer before the current track buffer is read into the controller.  If two track buffers and an HDD isn't fast enough then one could add a track buffer or two or go to SSD's.
>
> This was the approach IBM used in it's first RAMAC RAID where I think they had to buffer a whole cylinder but that was many generations ago
>
> Tom
>
> -----Original Message-----
> From: Guy Sotomayor [mailto:ggs at shiresoft.com]
> Sent: Wednesday, April 13, 2022 10:02 AM
> To: cctech at classiccmp.org
> Subject: Re: idea for a universal disk interface
>
> I've had a similar project in the works for a while (mainly for ESDI and SMD).
>
> I think the main issue you're going to face is that what you need to do for something like ESDI or SMD (or any of the bit serial interfaces) is going to be radically different than something like IDE or SCSI.  This is not just the interface signals but also what's needed in the FPGA as well as the embedded SW.
>
> For example, for the ESDI and SMD interface in order to meet the head switch times (1-2 microseconds) requires that a full cylinder be cached in HW.  Once you do that and look at the timings to move a max cylinder between the HW cache (that will serialize/de-serialize the data over the
> interface) and storage, you'll see that the only way to have any reasonable performance (e.g. not have seek times be > 40ms for *any*
> seek) is to cache the entire drive image in DRAM and lazily write back dirty tracks.
>
> I've been looking at the Xylinx Zynq SoCs for this (mainly the Zynq 7020 for single drive emulation and the Zynq Ultrascale+ for up to 4 drives).  In my case the HW, FPGA logic and SW will share significant portions but they will not be identical.  In my case there is no need for an external PC (just adds complexity) other than something to do basic configuration (e.g. drive parameters such as number of heads, number of cylinders, etc) which will actually be over USB/serial.  The actual persistent storage will be an SD card since all reading will be done at "boot time" and writes will be handled in a lazy manner (since the writes will first go to the DRAM based upon time or seek).
>
> It may also be sufficient for configuration purposes to have a file
> (text) on the SD card that defines the configuration so no external interactions would be necessary.  I'm still thinking about that one.  ;-)
>
> TTFN - Guy
>
> On 4/12/22 22:35, shadoooo via cctech wrote:
>> Hello,
>> I'm a decent collector of big iron, aka mini computers, mainly DEC and DG.
>> I'm often facing common problems with storage devices, magnetic discs and tapes are a little prone to give headaches after years, and replacement drives/media in case of a severe failure are unobtainable.
>> In some cases, the ability to make a dump of the media, also without a running computer is very important.
>>
>> Whence the idea: realize an universal device, with several input/output interfaces, which could be used both as storage emulator, to run a computer without real storage, and as controller emulator, to read/write a media without a running computer.
>> To reduce costs as much as possible, and to allow the better compatibility, the main board shall host enough electrical interfaces to support a large number of disc standard interfaces, ideally by exchanging only a personality adapter for each specific interface, i.e. connectors and few components.
>>
>> There are several orders of problems:
>> - electrical signals, number and type (most disk employ 5V TTL or 3.3V
>> TTL, some interfaces use differential mode for some faster signals?)
>> - logical implementation: several electrical signals are used for a
>> specific interface. These must be handled with correct timings
>> - software implementation: the universal device shall be able to
>> switch between interface modes and be controlled by a remote PC
>>
>> I suppose the only way to obtain this is to employ an FPGA for logic implementation of the interface, and a microprocessor running Linux to handle software management, data interchange to external (via Ethernet). This means a Xilinx Zynq module for instance.
>> I know there are several ready devices based on cheaper microcontrollers, but I'm sure these can't support fast and tight timing required by hard disk interfaces (SMD-E runs at 24MHz).
>>
>> The main board should include a large enough array of bidirectional transceivers, possibly with variable voltage, to support as much interfaces as possible, namely at least Shugart floppy, ST506 MFM/RLL, ESDI, SMD, IDE, SCSI1, DEC DSSI, DEC RX01/02, DG6030, and so on, to give a starting point.
>> The common factor determining what kind of disc interface can be support on hardware side is obviously the type of transceiver employed, for instance a SATA would require a differential serial channel, which could not be available.
>> But most old electronic is based on TTL/CMOS 5V logic, so a large variety of computer generations should be doable.
>>
>> For the first phase, I would ask you to contribute with a list of interfaces which could be interesting to emulate, specially if these are similar to one from my list.
>> I please submitters to send me by email or by web link when possible, detailed documentation about the interface they propose, so I can check if it could be doable and what kind of electrical signals are needed.
>> Also detailed information about interfaced I listed is appreciated, as could give some detail I'm missing.
>>
>> Thanks
>> Andrea
> --
> TTFN - Guy
>
>
>
-- 
TTFN - Guy



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